Prototype Machining History and Rapid Prototyping Assembly History

Rapid prototyping is a revolutionary and powerfulVolecker's theories changed the designing
technology with wide range of applications. Themethods in the seventies, but, the old methods
process of prototyping involves quick building upfor designing were still very much in use. The old
of a prototype or working model for the purposemethod involved either a machinist or machine
of testing the various design features, ideas,tool controlled by a computer. The metal hunk
concepts, functionality, output and performance.was cut away and the needed part remained as
The user is able to give immediate feedbackper requirements.
regarding the prototype and its performance.Eighties: However, in 1987, Carl Deckard, a
Rapid prototyping is essential part of the processresearcher form the University of Texas, came
of system designing and it is believed to be quiteup with a good revolutionary idea. He pioneered
beneficial as far as reduction of project cost andthe layer based manufacturing, wherein he
risk are concerned.thought of building up the model layer by layer. He
Rapid prototyping is known by many terms asprinted 3D models by utilizing laser light for fusing
per the technologies involved, like SFF or solidmetal powder in solid prototypes, single layer at a
freeform fabrication, FF or freeform fabrication,time. Deckard developed this idea into a technique
digital fabrication, AFF or automated freeformcalled "Selective Laser Sintering". The results of
fabrication, 3D printing, solid imaging, layer-basedthis technique were extremely promising. The
manufacturing, laser prototyping and additivehistory of rapid prototyping is quite new and
manufacturing.recent. However, as this technique of rapid
History of Rapid Prototyping:prototyping has such wide ranging scope and
Sixties: The first rapid prototyping techniquesapplications with amazing results, it has grown by
became accessible in the later eighties and theyleaps and bounds.
were used for production of prototype and modelVoelcker's and Deckard's stunning findings,
parts. The history of rapid prototyping can beinnovations and researches have given extreme
traced to the late sixties, when an engineeringimpetus to this significant new industry known as
professor, Herbert Voelcker, questioned himselfrapid prototyping or free form fabrication. It has
about the possibilities of doing interesting thingsrevolutionized the designing and manufacturing
with the computer controlled and automaticprocesses.
machine tools. These machine tools had justThough, there are many references of people
started to appear on the factory floors then.pioneering the rapid prototyping technology, the
Voelcker was trying to find a way in which theindustry gives recognition to Charles Hull for the
automated machine tools could be programmedpatent of Apparatus for Production of 3D Objects
by using the output of a design program of aby Stereolithography. Charles Hull is recognized by
computer.the industry as the father of rapid prototyping.
Seventies: Voelcker developed the basic tools ofPresent-day Rapid Prototyping: Today, the
mathematics that clearly describe the threecomputer engineer has to simply sketch the ideas
dimensional aspects and resulted in the earlieston the computer screen with the help of a design
theories of algorithmic and mathematical theoriesprogram that is computer aided. Computer aided
for solid modeling. These theories form the basisdesigning allows to make modification as required
of modern computer programs that are used forand you can create a physical prototype that is a
designing almost all things mechanical, ranging fromprecise and proper 3D object.
the smallest toy car to the tallest skyscraper.